ABUS electric chain hoists from the ABUCompact series offer solutions for loads up to 4 t (maximum load capacity) in the familiar ABUS quality.
Chain hoists and rope hoists belong to the family of lifting equipment and are used to lift heavy loads. Chain hoists are mainly used in slewing cranes, overhead rail systems, light gantry cranes, but also in overhead traveling cranes for large-area transport.
We have compiled answers to frequently asked questions here for your convenience.
First, discussions with the expert sales team at SCHNEIDER KRANE are held to determine which technical solutions are suitable for the specific application. For example, which cranes should be used in the lower crane level, such as semi-gantry cranes or console cranes, or how transport from one hall bay to another can be carried out. The ideal time for initial discussions is before planning or modernizing a hall. Integrating the planning of the hall and crane and bringing the hall planner, property developer, and crane supplier on board together saves time, work, and money. However, it is also particularly important to obtain cranes and crane runways from a single source so that there is only one contact person during commissioning.
There are several common mistakes made when selecting an overhead crane that can be avoided by carefully considering the environment and specific requirements. One common mistake is not clearly defining technical requirements such as load capacity, hook height, or span. A thorough needs analysis that also takes into account possible future expansions can help here. The environment in which the crane will be used is also often underestimated. Temperature, humidity, dust exposure, and possible chemicals in the air can greatly affect the service life and performance of the crane. A crane used in an environment with extreme temperatures or high dust exposure requires more robust materials and additional protective measures. Another point is the choice of control system: if it is not suitable for the working environment, efficiency will suffer. In areas that are difficult to access or under harsh environmental conditions, radio control is often the better choice to ensure safe and precise movements. Another common mistake is choosing the wrong load capacity: a crane that is too powerful causes unnecessarily high costs, while a crane that is too weak carries the risk of overload. It is therefore essential to determine a realistic load capacity with an appropriate safety margin. The spatial conditions are also often neglected. The crane must fit into the hall and have sufficient room to maneuver in order to work safely and effectively – it is therefore necessary to check the spatial conditions at an early stage. Another important aspect in choosing the right overhead crane is maintenance. A crane that is difficult to access or requires special spare parts makes maintenance more difficult and can lead to long downtimes. Therefore, maintenance-friendly cranes and good availability of service and spare parts are also important selection criteria. If these factors, both the technical requirements and the environment and maintenance, are taken into account, expensive wrong decisions can be avoided, safety increased, and the long-term economic efficiency of the crane ensured. Our expert contacts at SCHNEIDER KRANE will help you make the right choice.
While a slewing crane is fixed to the hall floor or to a wall bracket and only has a circular or semi-circular area of operation, an overhead crane can move loads freely in all three dimensions throughout the entire hall without taking up valuable floor space. This enables faster material flow over longer distances. If you are unsure whether an overhead crane is the better choice, you can obtain expert advice from our sales team at SCHNEIDER KRANE.
ABUS overhead cranes can be flexibly adapted to the respective operational requirements. Various options are available for this purpose, which – similar to a modular system – can be used for every crane. These include the choice of design, the adjustment of load capacities and spans, and the selection of special control systems that optimally support your work processes – for example, the use of pendant controls or radio controls to operate the crane. In addition, there are numerous equipment options such as special load handling attachments, additional safety devices, or the operation of motors with frequency converters, which make your processes even more efficient and safer. The aim is to offer a solution that is optimally tailored to the operation and the transport task. Our crane experts at SCHNEIDER KRANE are available to answer all your questions, not only for comprehensive advice on special requests, but also for the right choice of standard cranes.
An overhead crane from the manufacturer ABUS must not be used in potentially explosive atmospheres or for transporting molten materials. These requirements are too specific and can only be met by other suppliers. Not sure? Then be sure to ask our expert sales team—we may be able to help you with another good solution.
ABUS overhead cranes can be flexibly adapted to the existing infrastructure to ensure optimal integration into existing systems. Whether it's existing hall structures, crane runways, or other special spatial conditions, the cranes are individually planned and designed to meet the requirements of the application area. A common adaptation is the integration of ABUS overhead cranes into halls with existing crane runways. ABUS overhead cranes can be operated seamlessly on the existing crane runways. Even if there is no crane runway, we can develop solutions and enable the installation of a suitable crane runway into the existing infrastructure. Another important point is adaptation to spatial conditions. For example, overhead cranes can be designed specifically for halls with limited room height. Single-girder overhead cranes with low overall height or special ceiling-mounted overhead cranes are often used here, as they can make optimum use of the available space. For optimum adaptation, a detailed analysis of the existing infrastructure and specific requirements is recommended. Our sales engineers are available to assess the conditions on site and develop a customized solution. In doing so, they not only consider technical feasibility, but also compliance with the relevant safety and quality standards.
ABUS cranes are not designed for outdoor use. However, under certain conditions, overhead cranes can be used for partial operation outdoors. This requires special additional configurations, such as appropriate corrosion protection and weatherproof components or heating for gear oil. Wind in particular can pose a major hazard, which is why a crane may only be operated up to a certain wind speed. To this end, it is equipped with a wind measurement system that warns when a certain wind speed is exceeded. The crane must then move to its resting position at the end of the crane runway or back into a hall within a specified time, or be mechanically secured. It is advisable to discuss the exact operating conditions with a consultant to ensure that the desired area of application is suitable for a crane.
The cost of a crane is mainly influenced by two factors: the load capacity (which should be based on the heaviest load to be moved) and the span (which is determined by the dimensions of the hall or crane runway ). Similar to the configuration of a car, the price of a crane depends on whether and which additional functions it should have. How should the crane be operated? Should the crane operator work with a radio remote control? Should driving and/or lifting be possible at continuously variable speeds using frequency converters? Is sensor-monitored collision protection with other cranes desired or is this even required by law? You can clarify these questions with one of our competent contact persons.
An overhead conveyor system consists of a system with rails that are attached to the ceiling and on which transport trolleys or carriages are mounted. This transport system enables the suspended transport of loads within a defined area. Depending on the design, this can be done manually or semi-automatically. An overhead conveyor system is particularly suitable for supporting workstations such as welding stations, assembly, packaging, and machine loading. Its high flexibility allows it to be adapted to individual production processes.
Overhead conveyor systems are versatile and suitable for transporting light to medium-weight loads. They can move loads of up to 2 tons with precision and are ideal for work areas where flexibility and efficiency are required. Overhead conveyor systems, also known as HB systems, are particularly suitable for compact, manageable loads such as machine parts, workpieces and assemblies, tools or fixtures, and packaging material in warehouse logistics.
The ABUS overhead conveyor system is an excellent solution for optimizing internal material transport. ABUS HB systems offer enormous advantages, especially when flexibility in material handling, modularity, and efficient use of space are required. The HB system is particularly suitable for applications with limited ceiling height. Thanks to its compact design and the option of mounting the crane on a suspended rail, the available space is used optimally without the crane requiring much space above. Since an overhead conveyor system uses the upper hall space, the floor space gained in this way allows loads to be transported over long distances without obstructing the floor. Another important feature of the HB system is its high degree of modularity. It can be flexibly adapted and easily expanded or converted as required. If a higher load capacity or greater reach is required at a later date, the system can be easily adapted to the new conditions. The HB system is particularly suitable for transporting light to medium-heavy loads and is often used in production halls, workshops, or storage rooms. Whenever such loads have to be moved regularly, this flexibility offers an economical solution in goods logistics without high investment costs in complex crane systems. Thanks to the modular system and the wide range of mounting options, almost any application can be realized with an HB system. It is therefore always worthwhile to consult our competent HB sales engineers at SCHNEIDER KRANE.
Yes, because overhead conveyor systems are available in different sizes and designs. Even small businesses benefit from optimal use of space and easier lifting of loads. Manual systems are often a cost-effective solution for initial installation. They can be expanded modularly if requirements change later on. A major advantage of the overhead conveyor system is its highly flexible installation: it can either be mounted on the ceiling to save space or on free-standing gantries around the work area. The system is ideal for applications where ceiling mounting is not possible, for example, where ceiling loads are limited or in halls without suitable mounting options. Our product advisor for overhead conveyor systems will be happy to help you plan an HB system, even in complicated situations.
Investing in an overhead conveyor system is worthwhile if you are looking to make efficient use of your warehouse space, increase productivity, optimize internal logistics processes, and shorten internal transport routes. Overhead conveyor systems offer many advantages, especially in warehouses with limited floor space or high traffic volumes, where conventional conveyor systems reach their limits. Companies that need to adapt flexibly to changing production conditions can achieve long-term efficiency gains and cost savings through automation options and the reduction of transport times and costs. Companies that focus on sustainability and future-proof solutions also benefit from the adaptability of overhead conveyor systems. Let a product consultant from SCHNEIDER KRANE advise you.
Integrating an overhead conveyor system into an existing hall is usually not a problem. A major advantage of the overhead conveyor system is its flexibility and adaptability, which allows it to be easily installed in both new and existing halls. Overhead conveyor systems utilize the space above the floor by transporting loads along rails mounted to the ceiling. This saves floor space and avoids disrupting floor traffic, making overhead conveyor systems ideal for confined or high-traffic areas. However, there are a few aspects that must be considered to ensure optimal functionality and safety. If the hall has a suitable ceiling construction, the overhead conveyor system can be mounted directly on the ceiling. However, if the ceiling is not sufficiently load-bearing or does not offer suitable mounting points, the system can be installed on free-standing portals. These portals can be individually adapted to the conditions in the hall and allow flexible installation regardless of the existing building structure. Another important point is the space available in the hall. The system requires sufficient space for the rails and the crane's range of motion. Obstacles such as supports, pipes, or ventilation systems must be checked in advance and, if necessary, bypassed to ensure smooth operation. It is also important to check the load-bearing capacity of the hall structure if ceiling mounting is planned. A structural engineer can clarify whether the existing ceiling can bear the additional weight of the system and the loads. If this is not possible, free-standing portals offer a safe and flexible alternative. Thanks to its modular design, the HB system can be individually adapted to the hall conditions. Rail guides, spans, and load-bearing capacity can be configured to optimally meet the requirements and spatial conditions. Even though installation in an existing hall can be somewhat more time-consuming—especially if adjustments to the infrastructure are necessary—the installation is still straightforward and efficient. An existing hall therefore does not usually pose an obstacle to the integration of an HB system. With the right planning and any necessary adjustments, the system can be installed without any problems and offers a flexible and efficient solution for your requirements. Technical consultation and an on-site visit are recommended in order to analyze the conditions precisely and find the optimal solution for your hall. Our competent HB sales consultants at SCHNEIDER KRANE will be happy to assist you.
Operating a manual overhead conveyor system is generally simple and does not require excessive physical effort. Thanks to its low weight, quick positioning and smooth crane movements are possible. The system is designed so that the operator can move the load with minimal effort. The manual overhead crane system uses a roller trolley that allows the operator to move the load efficiently by hand. Thanks to the good mechanics and simple operation, the operator does not have to exert much force. This ensures ergonomic operation and reduces physical strain. This is particularly advantageous when the crane is used frequently. However, if the crane is used for a longer period of time or for heavier loads, the use of an electric trolley as a drive aid can be considered.
Overhead rail systems from ABUS offer a highly flexible mounting concept that can be adapted to a wide variety of structural conditions and requirements. An HB system can be mounted on steel and girder structures, ceilings, and other load-bearing elements of the hall, among other things. An HB system can be integrated into both new and existing buildings. Concrete, steel, and wood can be used as fastening materials. This makes the HB system particularly versatile and suitable for a wide variety of locations. If direct ceiling mounting is not possible—for example, due to low ceiling loads or unfavorable hall architecture—free-standing portals can be used as an alternative. These portals can be set up flexibly and enable safe and efficient use of the system regardless of the existing infrastructure. This variety of fastening solutions allows for the implementation of customized concepts that are not only technically efficient but also economically viable. Before installation, we recommend an on-site technical consultation to analyze the conditions and determine the best fastening method for your individual requirements. Our competent HB sales consultants at SCHNEIDER KRANE will be happy to assist you.
Safety on overhead conveyors is ensured through regular maintenance, emergency stop systems, load monitoring, and trained operating personnel. Standards, safety regulations, and manufacturer's instructions must be strictly adhered to.
ABUS overhead conveyor systems are considered energy-efficient because they minimize energy consumption and enable efficient material movement through the use of electric motors and optimized control systems.
We can achieve any desired height with millimeter precision (up to a maximum height depending on the design).
ABUS slewing cranes can lift loads of up to 6.3 tons.
Depending on the design and load capacity, ABUS slewing cranes have a maximum reach of up to 10 m. Depending on the design, the slewing range is 180° to 360°.
ABUS slewing cranes can be attached to walls, columns, or the floor using screws, dowels, clamps, or welding.
Unlike mobile cranes or bridge crane systems, stationary cranes are permanently installed at a specific location. This design enables stable and consistent lifting performance while ensuring maximum safety for operators and workers.
The popularity of stationary cranes lies in their combination of stability, safety, and efficiency. Unlike portable or truck-mounted cranes, a stationary crane does not need to be repositioned, reducing downtime and maintenance costs. Instead, it provides continuous lifting capacity for material handling, loading and unloading cargo, and supporting assembly lines.
A wall-mounted jib crane or jib crane is a special type of crane equipped with a long horizontal arm, the jib. With the help of this jib, loads can be moved over long distances and transported to hard-to-reach places. The jib crane is often used in various industrial applications where loads need to be lifted and moved with a long reach and flexibility. The jib is attached to a wall bracket at a stable pivot point so that the crane arm can be swiveled at a specific angle. The crane works in combination with hoisting equipment such as rope or chain hoists to move the load in three-dimensional space. Depending on requirements, the crane can also be equipped with an electric slewing mechanism to move the crane arm effortlessly. Whether a column-mounted slewing crane or a wall-mounted slewing crane, with or without an electric slewing mechanism, is the best choice can be discussed with our expert customer advisors at SCHNEIDER KRANE.
The use of a slewing crane offers advantages that make it an excellent choice for many industrial applications. Slewing cranes optimize the available space, are easy to operate, can be mounted in a variety of ways, and offer a high degree of operational safety.
Swing cranes are easy to operate and often require little effort, which increases ease of use and efficiency. This is particularly advantageous in applications where small to medium loads need to be moved regularly. The operator can move the load in almost any direction without having to worry about the exact alignment of the crane.
Swing cranes enable highly efficient use of available space, as the rotating jib structure allows the operator to move loads over a wide area without having to move the crane itself. This makes them ideal for workplaces with limited space, such as cramped workshops, production halls, or storage rooms.
Swing cranes offer a high level of operational safety. Their limited radius under bridge cranes reliably eliminates the risk of collisions between cranes or between loads and expensive machinery.
Depending on the type and design, ABUS slewing cranes can lift loads of up to 6 tons with a reach of 5500 mm. The exact load capacity depends on several factors, such as the crane design, the jib, and the crane's reach.
Various mounting options are available for the column-mounted slewing crane, allowing flexible adaptation to the operating conditions. The crane can either be mounted on a foundation provided by the customer, which offers a stable and permanent base for the crane, or there is the option of mounting an intermediate plate or dowel plate on a finished concrete floor or concrete ceiling. These solutions ensure that the crane is securely and stably anchored and guarantee efficient load movement within the working area.
There are various mounting options for wall-mounted jib cranes. Wall-mounted jib cranes can be attached to steel supports, reinforced concrete supports, steel plates, or reinforced concrete walls, depending on the structure and requirements of the building. These mounting types offer a robust solution for installing the crane, whereby the crane is attached directly to the existing wall or supporting structure. Our expert sales team will help you find the right solution for every application.
The installation of a slewing crane begins with the selection of a suitable location and the correct fastening. In the case of a column-mounted slewing crane, the crane is fastened to a stable foundation or an intermediate plate on a concrete floor or concrete ceiling. The foundation must be able to safely support the crane and be designed for the expected loads. Wall-mounted slewing cranes are fastened to walls or steel beams, which must also have the required load-bearing capacity. After fastening, all mechanical and electrical components of the crane are installed. An important step is the functional test, which checks whether all parts are working properly. Safety functions such as emergency stop switches and overload protection are also tested.
Maintaining a slewing crane is crucial for its operational readiness and safety. Regular visual inspections of the crane are necessary to detect visible damage, wear, or loosening of bolts and connections at an early stage. In addition, all moving parts, such as the slewing mechanism, must be regularly oiled and lubricated to ensure proper functioning. Electrical components such as controls and cabling must also be checked regularly for faults or wear. As part of maintenance, the maximum load capacity of the crane is tested regularly to ensure that the crane operates safely even under full load. In addition, all mechanical components, such as the slewing axis or the hoisting mechanisms, are checked for functionality in order to detect signs of wear or defects at an early stage. Regular maintenance and careful inspection ensure that the slewing crane remains reliable and safe in operation, which extends its service life and ensures safe handling of loads.
Due to their versatility, stationary cranes are suitable for a wide range of industries and operating environments, such as warehousing and logistics, where they efficiently lift and organize goods in storage facilities, or in manufacturing, where they support assembly lines by transporting raw materials or finished products. In construction, the use of a stationary crane enables the safe handling of heavy building materials on the construction site. In the automotive industry and in the aerospace supply industry, stationary cranes provide support for precise lifting operations in production and maintenance tasks.
One advantage is increased efficiency—the permanent installation allows for continuous, repeated lifting without constant repositioning. This improves productivity—operators can complete lifting tasks faster, reducing downtime in busy work environments. Permanently installed cranes are equipped with a stable structure, which reduces the risk of accidents caused by the crane tipping over or load imbalance.
For companies that value safe and efficient material flow, stationary cranes offer the optimal balance of stability, robustness, and long-term reliability. Unlike mobile solutions, stationary cranes eliminate the uncertainty of movement and provide a reliable platform for handling heavy loads.
Companies in the logistics, construction, manufacturing, and heavy industry sectors often rely on stationary cranes to optimize operational processes, reduce labor costs, and comply with high safety standards. Their durability ensures a long service life and makes them a valuable investment for all facilities with continuous lifting requirements.
The electric chain hoists are supplied ready for connection. They are operated using a pendant control and control cable. Your electric chain hoist comes with a retractable, high-strength galvanized load chain with chain storage, a hinged and removable suspension bracket, and an overload protection device in the form of a slip clutch, which can be adjusted externally on sizes GM2/4/6/8. The safety slip clutch is included as standard equipment and provides reliable protection against overload with minimal wear. The quick-connect couplings with non-interchangeable twist locks enable quick and effortless electrical connection. The specially hardened and galvanized load chain is designed as a profile steel chain and thus has a ¼ higher load capacity than a comparable round steel chain. It offers you additional safety and a longer service life.
The smallest size, GMC (operating voltage 230 volts / household socket), with electronic control lifts loads continuously. The GM2/4/6 chain hoists are equipped with a proven and durable direct control system. The GM8 electric chain hoist is supplied with contactor control in wear-free semiconductor technology. These four sizes operate at an operating voltage of 380-415 volts and 50 Hz. Special voltages are available on request.
In addition to the five sizes, various lifting speeds, load capacities, and hook paths are available. The electric chain hoists can also be single-string or double-string. With a single-string chain hoist, the load chain runs directly from the lifting device to the hook. In a double-string chain hoist, there is a deflection in the lower block, and the chain runs back to the housing, where it is attached. In accordance with the proven principle of the pulley block, this doubles the maximum load capacity while halving the lifting speed.
An ABUS electric chain hoist combines many advantages: it impresses with its simple operation, high duty cycle, low weight, and high load capacity. In addition, the lifting devices are robust, reliable, and low-maintenance.
The electric chain hoists are built and tested in accordance with European standards, rules, and regulations. They are subject to periodic testing in accordance with the Industrial Safety Regulation and DGUV regulations. We are happy to carry out testing in accordance with occupational health and safety regulations on your behalf.
Our ABUCompact chain hoist series is designed to be easy to maintain. When servicing is required, for example to replace a worn chain, only a few screws need to be loosened and the chain and chain guide pulled out and replaced with a new one.
A light gantry crane is a mobile lifting device that has been specially developed to make goods handling in intralogistics more efficient. It is a cost-effective and flexible solution for anyone who needs a versatile lifting system.
A light gantry crane is characterized by its ease of use and mobility. Thanks to its four lockable wheels, it can be easily moved to the desired location. At the same time, it can be quickly assembled and disassembled, making it ideal for temporary workplaces.
A light gantry crane has a load capacity of up to 2000 kg and a total height of up to 5 m, with a width of up to 7900 mm at reduced load capacity.
The functionality of a light gantry crane is simple and effective. Loads are lifted using hoisting equipment, such as a chain hoist, and positioned precisely along the beam. This allows the crane to handle materials flexibly in a wide variety of environments – whether in workshops, during repairs, or in production areas. Its lightweight yet robust design ensures that it remains stable and reliable without the need for permanent installation on a hall ceiling or floor. The sales team at SCHNEIDERK KRANE will be happy to advise you on whether a light gantry crane is the best solution for your task.
Lightweight gantry cranes offer a flexible and efficient solution for intralogistics, i.e., internal material transport. Compared to conventional crane systems, they impress with their mobility, as they can be easily moved and used at different locations. This allows loads to be transported flexibly without the need for a fixed crane runway or complex installations. Another advantage is their ease of use. Thanks to their low weight, light gantry cranes can be easily operated by one person. At the same time, their high-quality materials and robust construction ensure high load capacity and stability. This makes them ideal for a wide range of applications, for example in workshops, production halls, or for repair work.
Lightweight gantry cranes are an economical solution because they do not require any permanent structural changes and can be flexibly adapted to growing requirements. With a lightweight gantry crane, companies benefit from a combination of mobility, efficiency, and durability. Our sales team will be happy to advise you.
Light gantry cranes are used wherever a flexible and mobile lifting system is required for intralogistics. They are particularly popular in workshops for safely lifting and moving heavy objects such as machine parts or tools, as they can be easily used at different workstations. In production areas, they enable the rapid transport of materials and components between workstations without the need for a stationary crane system. They are also frequently used for repair and maintenance work, as they offer the necessary flexibility to handle loads in different locations. In warehousing and logistics areas, light gantry cranes facilitate goods handling and order picking, especially in areas without permanently installed lifting equipment. They are also an efficient solution for temporary workplaces, as they can be quickly assembled and disassembled and operate independently of fixed installations on the hall ceiling or floor. They are therefore popular in the trade fair and event sector, for example for transporting and positioning stand equipment or event technology. Their mobility and versatility make light gantry cranes ideal for all applications where loads need to be moved safely and precisely. In cooperation with the SCHNEIDER KRANE sales team, a good solution can be found for every application.
Our independent vacuum lifters cover load capacities of up to 4 tons. For more demanding applications, we offer electric vacuum lifters with load capacities of up to 150 tons. We also supply vacuum stations and customized special solutions for individual requirements.
Our vacuum lifters can be used for a wide range of materials, including aluminum, concrete, shaped sheet metal, GRP, glass, granite, wood, cardboard, marble, MDF, OSB, plastic, checker plate, sandstone, plywood, steel, cast steel, sandwich plates, and stainless steel.
ABUS electric wire rope hoists cover a load capacity range from 1 t to 120 t. Depending on the application and requirements, various models are available – from standard wire rope hoists in the lower load capacity range to special wire rope hoist designs with additional system components for higher load capacities.
All ABUS electric wire rope hoist types offer a high degree of availability and safety and support reliable production and material flow. This makes them suitable for a wide range of industrial applications.
Mr. Nisz – Management and Sales Schneiderkrane.at
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